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How to use the diamond wire saw tool produced by boreway?

  • Author:Dora Zhang
  • Source:www.boreway.com
  • Release on:2020-10-15
A must-have for cutting mines-diamond wire saw

Wire saws are divided into spring wire saws, plastic + spring wire saws, electroplated wire saws, and brazed wire saws and other wire saws, wire saws equipped with a stabilization system, to work together to maximize effectiveness.




How to use the diamond wire saw tool produced by boreway? What are the advantages over peers?


1. Low noise and no dust.


2. High efficiency cutting effect.


3. Small groove cutting and high efficiency.


4. Precise size and fine appearance processing.




Diamond wire saw frame beam cutting method:



1. The problems that should be paid attention to during the cutting process should be solved by corresponding measures if the rope jams or broken ropes occur. The safety protection measures must be strict and tight, otherwise the diamond beads on the broken diamond rope will fly out like bullets and injure people. Therefore, in addition to taking necessary protective measures at the scene, all irrelevant personnel are not allowed to observe.


2. Fix the wire saw and guide wheel with M16 chemical anchor bolts to fix the main and auxiliary feet of the wire saw. The guide wheel must be installed to cut and start the electric motor, and adjust the driving wheel to raise the tension through the control panel to ensure that the diamond rope is properly tightened , Supply circulating cooling water, and then start another electric motor to drive the driving wheel to drive the diamond rope to rotate and cut. During the cutting process, the stability of the machine base must be closely observed, and the deviation of the guide wheel must be adjusted at any time to ensure that the cutting rope is in the same plane.
3. Stable, and the edge of the wheel must be aligned with the center line of the rope hole to ensure the effective cutting speed of the cutting surface and strictly implement the installation accuracy requirements.


4. Install the rope. Wind the diamond rope on the driving wheel and auxiliary wheel in a certain order according to the determined cutting form. Note that the direction of the rope should be the same as the driving direction of the driving wheel.


5. Relevant operating system connection and safety protection technical measures. According to the site conditions, the connection of water, electricity, mechanical equipment and other related pipelines should be correctly standardized and relatively centralized. The wiring placement should strictly follow the safety operation rules to prevent multiple machines, Large numbers of people, ancillary equipment, and materials are randomly placed, causing hidden dangers. During the rope cutting process, safety barriers must be used in front of the direction of rope movement, and safety signs should be set up in certain areas to remind pedestrians not to enter the construction work area.


6. The selection of cutting parameters. During the cutting process, adjust the cutting parameters by operating the control panel to ensure that the linear speed of the diamond rope is about 20m/s. On the other hand, ensure sufficient flushing fluid during the cutting process to ensure the cooling of the diamond rope , And take away the ground dust. The cutting operation achieves stable speed, stable parameters and stable equipment.




2. The cutting principle of diamond wire saw cutting machine Diamond wire saw cutting is a diamond wire driven by a hydraulic motor to move around the cutting surface at high speed to grind the cutting body to complete the cutting work. Because diamond single crystal is used as abrasive material, it can cut hard objects such as stone and reinforced concrete. The cutting is carried out under the drive of a hydraulic motor. The hydraulic pump runs smoothly and can be operated remotely through high-pressure tubing. Therefore, the cutting process is not only safe and convenient, but also has low vibration and noise. The cut object can be almost undisturbed. The situation is separated. The diamond rope running at high speed during the cutting process is cooled by water and takes away the grinding debris.


Third, the construction characteristics of diamond wire saw cutting machine


①It is not limited by the size and shape of the object to be cut, and can cut and dismantle large reinforced concrete structures;


②The cutting speed is fast, the cut is straight, no follow-up process is required, and no damage to the building structure;


③It can realize cutting in any direction, such as horizontal, vertical, diagonal, etc.;


④ Fast cutting can shorten the construction period. Cutting efficiency: about 2m2/h; the cutting process can be controlled remotely, which is efficient and safe;


⑤Solve the problems of vibration, noise, dust and other environmental pollution in the process of conventional demolition construction;


⑥ Long-distance operation control can realize cutting that is difficult to complete with general equipment and technology in some specific environments such as underwater and dangerous operation areas.
Fourth, the construction process of diamond wire saw cutting machine


1) Fix the wire saw machine and the guide wheel, use M16 chemical anchors to fix the main and auxiliary feet of the wire saw. The installation of the guide wheel must be stable, and the edge of the wheel must be aligned with the center line of the rope hole. Ensure the effective cutting speed of the cutting surface and strictly implement the installation accuracy requirements.


2) Install the rope, and wind the diamond rope on the driving wheel and auxiliary wheel in a certain order according to the determined cutting form. Note that the direction of the rope should be consistent with the driving direction of the driving wheel.