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What is the process of string bead of wire saw?

  • Author:Dora Zhang
  • Release on:2022-07-28
Beading is an important part of rope saw, which is used for cutting stone, mine, concrete, reinforced concrete and other materials.

Sintered beads is a kind of diamond beads made by sintering process, which currently occupies the main part of the market.

This kind of beads has the following advantages:

1. Long cutting life. This kind of beading has a long service life. If used properly, it can greatly reduce the cutting cost of rope saw.

2. Good cost performance. Due to the mature production process, all production costs are at a low level, so the price of this kind of beads is low.

3. It has strong versatility, and can meet the cutting of all kinds of stones and even reinforced concrete from soft to hard. In the process of cutting, it can cut waste materials, cut plates, and mine.

4. The process is stable. The production process of this kind of beads has been very mature. There is a mature bead production process, and the sintering bead stability of diamond tools is very strong.

Electroplated beads are a special kind of diamond beads made by electroplating method. Due to the early emergence of electroplating process, early beads are made by this method. Especially in recent years, with the further maturity of electroplating process, electroplated beads still occupy some foreign markets, such as Turkey, Egypt, Algeria and other countries, and some factories will use beads of this kind of process.

Electroplated Beaded rope is still in the promotion period, mainly for the following reasons:

1. The plating beading process is not mature, and technical barriers still exist.

2. Electroplating pollution is too large, causing great damage to the environment, and electroplating production enterprises are not environmental friendly.

3. The price of electroplated beads is relatively high, which has no great advantage over the increasingly mature brazed beads.

4. The electroplating beading process requires high requirements, but the applicability of the product is poor, which is far less beneficial than the investment of sintered beading.

Vacuum brazing beading is a relatively new beading production process. The products processed by this process have the advantages of high cutting efficiency and can be used for dry cutting.

Beads are expensive and can only be used in marble mining.