What are the skills of cutting the big saw blade 01?
Dora Zhang
2022-07-26 12:22:29
The common cutting method is diamond saw blade, which is widely used. T shape stone cutting segment is also an important part of the saw blade. It mainly introduces the cutting skills of large-size block saw blades with a diameter range of 600-3500mm in detail.
The diameter range of saw blade is 105-3500mm, and the saw blade with diameter less than or equal to 550mm is mostly used for cutting by infrared bridge cutting machine. The use mode and cutting process are relatively simple
Start up and idle: at the beginning of sawing, especially when the diamond saw blade is used for the first time, in order to make the saw blade more stable, it is necessary to idle the saw blade for about 30 minutes. If it is in the high-temperature season in summer, it is also necessary to idle with water. The purpose of this is to further eliminate some problems affecting the matrix in the process of welding the cutter head, and it can also enhance the saw blade to have a smaller end jump and diameter jump under the state of high-speed rotation.
Flat shape diamond segment for cutting,is used for the length and width of diamond cutter head to make the cutter head wear regularly and reduce wear
During the idling process of the saw blade, the shaking of the saw blade is stable, and the swing amplitude is small and stable. In this case, it can be sawed in, and it is not allowed to cut directly, which is easy to cut the stone; When cutting stops, it is not allowed to clamp the saw blade in the stone. The saw blade must be raised to a high position to prevent the saw blade from being stuck by the swing of the waste material and damage to the saw blade.
Silent diamond saw blade adopting the design of the silencing saw blade substrate to reduce noise during the cutting process, and the orderly arranged saw blade heads make the material yield higher, and the cutting is flat and sharp.
In the process of cutting stone blocks, the volume of blocks shall not be less than 0.5m3. Because the smaller the volume of the block, the lighter the weight will be, and there will be shaking in the process of cutting. In terms of preventing shaking, the following three points should be achieved: 1. The waste materials need to be placed securely, the bottom should be padded with square timber to help fix, and the fortress should be solid and firm. 2: The waste materials shall be located on the symmetrical position of the workbench, and cannot be placed on one side or one foot. 3: If the waste material is too inclined, you can use the waste material trimming machine to shape it first and cut the bottom flat, so as to ensure the stability of the trolley and the waste material without shaking.
If the stone is processed by gantry cutting, first adjust the appropriate travel switch according to the length, width and height of the stone block. Be sure to ensure the lifting travel of the saw blade, and also adjust the trolley travel of gantry cutting within a reliable and effective range. In the actual operation process, before sawing, the cutting edge of the diamond saw blade should be at most 10 ~ 20mm away from the block. After sawing, there should be a plate bottom 20-40mm from the saw mouth to the bottom of the waste to prevent the plate from pressing onto the saw blade and damaging the saw blade and plate. If it is a Chinese tower saw, it needs to adjust the left and right travel, front and rear travel, cutting depth, cutter head diameter and other parameters of the spindle according to the actual size of the waste, so as to complete the cutting automatically.
The diameter range of saw blade is 105-3500mm, and the saw blade with diameter less than or equal to 550mm is mostly used for cutting by infrared bridge cutting machine. The use mode and cutting process are relatively simple
Start up and idle: at the beginning of sawing, especially when the diamond saw blade is used for the first time, in order to make the saw blade more stable, it is necessary to idle the saw blade for about 30 minutes. If it is in the high-temperature season in summer, it is also necessary to idle with water. The purpose of this is to further eliminate some problems affecting the matrix in the process of welding the cutter head, and it can also enhance the saw blade to have a smaller end jump and diameter jump under the state of high-speed rotation.
Flat shape diamond segment for cutting,is used for the length and width of diamond cutter head to make the cutter head wear regularly and reduce wear
During the idling process of the saw blade, the shaking of the saw blade is stable, and the swing amplitude is small and stable. In this case, it can be sawed in, and it is not allowed to cut directly, which is easy to cut the stone; When cutting stops, it is not allowed to clamp the saw blade in the stone. The saw blade must be raised to a high position to prevent the saw blade from being stuck by the swing of the waste material and damage to the saw blade.
Silent diamond saw blade adopting the design of the silencing saw blade substrate to reduce noise during the cutting process, and the orderly arranged saw blade heads make the material yield higher, and the cutting is flat and sharp.
In the process of cutting stone blocks, the volume of blocks shall not be less than 0.5m3. Because the smaller the volume of the block, the lighter the weight will be, and there will be shaking in the process of cutting. In terms of preventing shaking, the following three points should be achieved: 1. The waste materials need to be placed securely, the bottom should be padded with square timber to help fix, and the fortress should be solid and firm. 2: The waste materials shall be located on the symmetrical position of the workbench, and cannot be placed on one side or one foot. 3: If the waste material is too inclined, you can use the waste material trimming machine to shape it first and cut the bottom flat, so as to ensure the stability of the trolley and the waste material without shaking.
If the stone is processed by gantry cutting, first adjust the appropriate travel switch according to the length, width and height of the stone block. Be sure to ensure the lifting travel of the saw blade, and also adjust the trolley travel of gantry cutting within a reliable and effective range. In the actual operation process, before sawing, the cutting edge of the diamond saw blade should be at most 10 ~ 20mm away from the block. After sawing, there should be a plate bottom 20-40mm from the saw mouth to the bottom of the waste to prevent the plate from pressing onto the saw blade and damaging the saw blade and plate. If it is a Chinese tower saw, it needs to adjust the left and right travel, front and rear travel, cutting depth, cutter head diameter and other parameters of the spindle according to the actual size of the waste, so as to complete the cutting automatically.
